Gan & Lee Pharmaceutical (PCS, BATCH, PLC, WINCC)
    Publish time 2023-08-07 17:11    
Gan & Lee Pharmaceutical (PCS, BATCH, PLC, WINCC)

Industry: Biopharmaceuticals - PCS, BATCH, PLC, WINCC

Gan & Lee Pharmaceuticals is a benchmark domestic biopharmaceutical enterprise deeply rooted in the diabetes therapy sector. Focused on the R&D, manufacturing and commercialization of insulin and insulin analogs, it is China’s first firm to achieve industrial scale production of recombinant insulin analogs. Backed by its fully in house R&D pipeline, the company maintains a leading position in China’s diabetes medication market for biosynthetic human insulin and its analogs.Wellthinic Technology delivered an integrated project covering control system implementation and plant automation control and electrical integration for Gan & Lee Pharmaceuticals. Leveraging a full scope hardware software integrated automation solution covering the full biopharmaceutical production lifecycle, we built a stable and GMP compliant automation control foundation. This underpins standardized production workflows and end to end data traceability, laying a solid cornerstone for the customer’s smart manufacturing capabilities.

Solution Description:

Based on Siemens SIMATIC PCS7 process control system, Wellthinic Technology implemented the plant automation control and electrical package with integrated hardware and software. Redundant controllers and IO modules together with standardized program architecture were adopted to deploy a compliant and controllable DCS system, enabling full digital communication and closed loop control for field site equipment. The system is fully aligned with GMP requirements to achieve complete traceability of production data.Core components including Siemens PLC410 5H, S1500 and G120 frequency converters as well as industrial switches are integrated. Electrical design complies with GB standards, and hardware quality is guaranteed by mainstream brand components. Customized turn key delivery is provided alongside paperless document review and strict control over the overall delivery timeline. Comprehensive technical coordination and long term after sales support are also offered. This builds a stable, compliant smart manufacturing management platform and facilitates the customer’s standardization and digital transformation of production workflows.

Expected Outcomes:

  • Standardized integrated software & hardware solution standardizes production processes, delivers efficient turn key integration, and mitigates operational risks via long term supporting services.

  • Redundant DCS architecture enables bumpless switch over upon faults, together with intelligent early warning and linked regulation to ensure non stop production operations.

  • Centralized data acquisition and automatic archiving for clean room environments support one click audit and traceability, simplifying data management activities.

  • Compliant with GMP standards with a complete data traceability system, meeting domestic and international pharmaceutical regulatory requirements.

Cooperative Projects and History:

  • 2023, Electrical Package for Automation Control System

  • 2025, DCS System Electrical Package Equipment and Validation Service Project

  • 2026, Equipment Procurement and Automation Control System Project for Biology Building